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10 Best Stick Welders 2025 in the United States

#1

Winner

10.0 score

Miller 907757 Multimatic 220 AC/DC Multiprocess Welder - Versatile Multi-Process MIG, Flux-Cored & TIG Welder Machine - Portable Welding Machine with MIG Gun, TIG Torch & Multi-Voltage Plug 120V&240V

The Miller 907757 Multimatic 220 AC/DC Multiprocess Welder stands out with its versatility, allowing you to handle MIG, flux-cored, stick, and TIG welding processes. This all-in-one capability makes it a practical choice for those who need a multi-process welder. The welder's QuickTech feature automatically adjusts settings and determines polarity, saving you time and reducing the need for manual adjustments.

Rating
10.0
Chosen by1,302
Input Voltage

Most important from
46 reviews

Input Voltage
Exceptionally powerful and easy to program, especially with the 220V option.
#2
9.4 score

YESWELDER MIG-205DS PRO MIG Welder, 200Amp 110/220V Dual Voltage MIG Welding Machine, 5 in 1 Gas MIG/Flux Core MIG/Spool Gun MIG/Lift TIG/Stick Multiprocess Aluminum MIG Welder, Spool Gun Compatible

The YESWELDER MIG-205DS PRO is a versatile welding machine capable of handling multiple welding processes including stick welding, MIG, flux core MIG, spool gun MIG, and lift TIG. It's suitable for hobbyists and professionals looking for a multipurpose machine. Its amperage range is quite broad, going from 30 to 205 amps, which gives flexibility for different welding tasks.

Rating
9.4
Duty Cycle
Input Voltage
Portability

Most important from
1922 reviews

Duty Cycle
The duty cycle may not be as high as more expensive models, but it's sufficient for homeowner use.
Input Voltage
This little welder is a powerhouse, easily burning a bead into a 3/16 plate even on 110 volts.
Portability
The YESWELDER MIG-205DS PRO is compact and lightweight, making it easy to transport and store.
#3
9.4 score

ESAB® Renegade VOLT™ ES 200i Battery-Powered Stick and TIG Welder

The ESAB Renegade VOLT ES 200i is a versatile stick and TIG welder that offers impressive performance both on AC mains and battery power. With a 200 A output on 230V mains and up to 140 A on battery power, it provides a good range of amperage suitable for various welding tasks. The inclusion of four DeWALT FLEXVOLT 12Ah batteries allows for portability, making it ideal for off-grid or remote welding operations.

Rating
9.4
Portability

Most important from
3 reviews

Portability
Allowed for a welding repair in the mountains without needing a helicopter to transport a generator.

Top 10 Best Stick Welders 2025 in the United States

ESAB® Renegade VOLT™ ES 200i Battery-Powered Stick and TIG Welder

Amperage Range: 200 A on 230V, 140 A battery
Duty Cycle: 80%
Input Voltage: 120/230 V
Portability: Portable with 4 batteries
Electrode Compatibility: Various electrodes
Arc Stability: Highly regarded

Everlast PowerTIG 255EXT Digital AC/DC TIG Stick Pulse Inverter Welder 110v/220v Dual Voltage

Amperage Range: up to 250 amps
Input Voltage: 110v or 220v
Portability: 85 pounds
Electrode Compatibility: 6010 cellulose stick electrodes
Arc Stability: digital microprocessor control

Stick Welder, Maxstar 161 S Series, 240

Duty Cycle: decent
Input Voltage: 240V
Portability: portable
Electrode Compatibility: compatible with various electrodes
Arc Stability: smooth and consistent
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Buying Guide for the Best Stick Welders

Choosing the right stick welder can be a bit overwhelming, especially if you're new to welding. Stick welders, also known as Shielded Metal Arc Welding (SMAW) machines, are versatile and can be used for a variety of welding tasks. To find the best fit for your needs, it's important to understand the key specifications and how they impact performance. By considering your specific requirements and the types of projects you'll be working on, you can make an informed decision.
Amperage RangeAmperage range refers to the range of electrical current the welder can produce. This is important because different materials and thicknesses require different amperage levels. Lower amperage (20-100 amps) is suitable for thin materials like sheet metal, while higher amperage (100-250 amps) is needed for thicker materials like structural steel. To pick the right one, consider the types of projects you'll be working on. If you plan to weld a variety of materials, a welder with a wide amperage range will be more versatile.
Duty CycleThe duty cycle indicates how long a welder can operate continuously before needing to cool down. It is usually expressed as a percentage of a 10-minute period. For example, a 20% duty cycle at 150 amps means the welder can run for 2 minutes at 150 amps before needing an 8-minute rest. This spec is important for productivity and efficiency. If you have long welding sessions, a higher duty cycle (40-60%) is preferable. For occasional or hobbyist use, a lower duty cycle (20-30%) may be sufficient.
Input VoltageInput voltage refers to the electrical power required to run the welder. Stick welders typically come in 120V, 240V, or dual voltage options. 120V welders can be plugged into standard household outlets and are suitable for light-duty tasks. 240V welders require a special outlet and are better for heavy-duty welding. Dual voltage welders offer flexibility, allowing you to switch between 120V and 240V depending on the job. Choose based on the power availability in your workspace and the type of welding you'll be doing.
PortabilityPortability refers to how easy it is to move the welder around. This is important if you need to transport the welder to different job sites or move it around your workshop. Lightweight and compact models are easier to carry and store, making them ideal for mobile welders or those with limited space. However, more portable models may have lower power output. Consider your need for mobility versus the power requirements of your projects when choosing a welder.
Electrode CompatibilityElectrode compatibility refers to the types of welding rods the welder can use. Different electrodes are suited for different materials and welding positions. Common electrodes include E6010, E6011, E6013, and E7018, each with its own characteristics. Ensure the welder you choose is compatible with the electrodes you plan to use. If you work with a variety of materials, a welder that supports multiple electrode types will offer greater versatility.
Arc StabilityArc stability refers to how steady and consistent the welding arc is during operation. A stable arc produces cleaner welds with less spatter and is easier to control, especially for beginners. Welders with advanced arc control features provide better stability, making them suitable for precision work. If you're new to welding or require high-quality welds, look for a welder with good arc stability.

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